flange face corrosion repair kit
flange face forming kit contents
flange face corrosion
flange face corrosion metal repair compound
flange face corrosion metal repair compound bead
flange face corrosion metal repair compound bead smoothed
flange face corrosion metal repair compound bolt fitted
flange face corrosion metal repair compound excess removed
flange face corrosion repair kit
flange face forming kit contents
flange face corrosion
flange face corrosion metal repair compound
flange face corrosion metal repair compound bead
flange face corrosion metal repair compound bead smoothed
flange face corrosion metal repair compound bolt fitted
flange face corrosion metal repair compound excess removed

Flange Face Forming Kit 234

One convenient kit for complete in-situ flange face forming repair. It packs all the equipment you’ll need for rapid, effective flange face forming repair and flange face corrosion protection – no hot works or costly machining required.

Flange Face Forming Kit 234 accommodates the most common pipe schedules in 2″, 3″ and 4″ sizes. Approximate application time is 20 minutes and approximate full cure time is 8 hours.

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A technical director will respond to ensure your application queries are answered.

Key Benefits include:

  • Quickly, conveniently and cost-effectively restore damaged and severely corroded flange faces
  • Repair in-situ without hot work or machining. Quick and simple application
  • 100% solids, no VOCs, no free isocyanates compound
  • Resistant to a wide spectrum of chemicals including alkalis, acids and solvents
  • Minimise downtime and disruption
  • No need for replacement flanges and each former can be reused (and easily replaced if damaged)
  • The kit is wheeled and lightweight for use in emergency situations and for areas with limited access

Flange Face Forming Kit 234 packs every piece of equipment required for effective flange face corrosion repair and protection.

Cactus recommends the Bristle Blaster ‘blasting without grit’ for flange face corrosion removal and anchor profile generation.

CLICK HERE TO ENQUIRE NOW

A technical director will respond to your enquiry.

  • Aluminium flange face former 2” SCH XXS
  • Aluminium flange face former 2” SCH XS
  • Aluminium flange face former 3” SCH XXS
  • Aluminium flange face former 3” SCH XS
  • Aluminium flange face former 4” SCH XXS
  • Aluminium flange face former 4” SCH XS
  • 1” brush (x6)
  • Piping bag (x6)
  • Large plastic spatula (x6)
  • Gloves
  • Disposable working surface
  • Masking tape
  • Jacking bolt (x12)
  • 24mm combination spanner
  • 30mm combination spanner
  • Scissors
  • 16mm nut and bolt assembly (x8)
  • 20mm nut and bolt assembly (x8)
  • Set of 6 applicators (2” SCH XXS, 2” SCH XS,
    3” SCH XXS, 3” SCH XS, 4” SCH XXS, 4” SCH XS)
  • Flange Face Forming Kit 234 protective case, with wheels

GOT A QUESTION? CLICK HERE

  • Restore damaged and severely corroded flange faces
  • Corrosion protection for old flange faces
  • Corrosion protection for new flange faces
  • Isolate dissimilar metals to prevent galvanic corrosion
  • Suitable for reforming severely corroded sealing faces on flanges in the following systems as long as the flange is structurally sound and capable of being bolted up to the required torque:
    • Seawater
    • Open drains
    • AFFF
    • Air
    • Diesel
    • Lube / sea oil
    • Glycol
    • Cooling / heating medium
    • Mud and cement
    • Atmospheric vents

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  • Quickly, conveniently and cost-effectively restore damaged and severely corroded flange faces
  • Repair in-situ without hot work or machining. Quick and simple application
  • Excellent chemical resistance against a wide range of chemicals
  • The kit accommodates the most common pipe schedule in 2 inch, 3 inch and 4 inch sizes
  • Minimise downtime and disruption
  • Application time is approximately 20 minutes
  • Full cure time is approximately 8 hours
  • No need for replacement flanges and each former can be reused (and is easily replaced if damaged)
  • The kit is wheeled and lightweight for use in emergency situations and for areas with limited access
  • Apply and cure at room temperature
  • Solvent-free products reduce health and safety risks

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Complete the form above and a technical director will respond

Mix Ratio A:B By Weight 4:1
Working Time at 10°C (50°F) with 250g 75 minutes
Curing Schedule at 16°C (60°F) 2 hours Tack Free

3 hours Light Load

36 hours Full Load

72 hours Full Chemical

Pull Off Adhesion (ASTM D 4541)

256.6 kg/cm² (25.2 MPa)

3650 psi

Vertical Sag Resistance at 21°C (70°F) and 6 mm (1/4″) No Sag
Maxmimum Temperature

(Dependent on service)

Wet Service is 66°C (150°F)

Dry Service is 93°C (200°F)

Cured Density 2.0 gm/cc

125 lb/ cu.ft

Packaging and Coverage
(Nominal, based on a 3 mm (120 mil) thickness)
250 g kit covers 0.04 m² (0.45 ft²)

1.5 litre kit covers 0.50 m² (5.38 ft²)

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Bristle Blaster surface preparation tool is used for pipeline construction, maintenance and repair

Bristle Blaster, Pipeline Construction

The Bristle Blaster surface preparation tool is used in pipeline maintenance and repair

Bristle Blaster, Steel Construction

ARC 858 high strength bonding polymer seals, shims and bonds new plates to a prepared surface on an offshore platform

Plate Bonding – Cactus ARC 858

SPEAK TO OUR SURFACE EXPERTS TODAY

Call  +44(0)  1698  591635

Or complete the form below and we will respond to your enquiry.

    Cactus Industrial

    The Convenient Solution for Flange Face Corrosion

    While flange face corrosion increases the risk of shutdowns, leaks and environmental impact, the Cactus Flange Face Forming kit offers a simple-to-use, conveniently packed solution.

    Fitted into the case (which is wheeled and lightweight for ease of transportation), is everything you’ll need for a high performance flange face forming repair.

    It includes 6 aluminium flange face formers for the most common pipe schedules in 2 inch, 3 inch and 4 inch sizes. Each flange former can be re-used, meaning time and money is saved on maintaining an inventory of replacement flanges. And damaged formers can be easily replaced.

    The Metal Repair Compound is designed for flange face former repairs. This 100% solids, no VOCs, no free isocyanates compound is resistant to a wide spectrum of chemicals including alkalis, acids and solvents.

    Cactus Industrial

    Flange Face Corrosion: Kit Contents

    Flange Face Forming Kit 234 packs all accessories and equipment needed for flange face corrosion protection in one convenient, lightweight kit.

    The contents include:

    Aluminium flange face former 2” SCH XXS   |   Aluminium flange face former 2” SCH XS   |   Aluminium flange face former 3” SCH XXS   |   Aluminium flange face former 3” SCH XS   |   Aluminium flange face former 4” SCH XXS   |   Aluminium flange face former 4” SCH XS   |   1” brush (x6)   |   Piping bag (x6)   |   Large plastic spatula (x6)   |   Gloves   |   Disposable working surface   |   Masking tape   |   Jacking bolt (x12)   |   24mm combination spanner   |   30mm combination spanner   |   Scissors   |   16mm nut and bolt assembly (x8)   |   20mm nut and bolt assembly (x8)   |   Set of 6 applicators (2” SCH XXS, 2” SCH XS, 3” SCH XXS, 3” SCH XS, 4” SCH XXS, 4” SCH XS)   |   Flange Face Forming Kit 234 protective case

    Cactus Industrial

    In-Situ Flange Face Corrosion Repair and Protection

    Flange Face Forming Kit 234 is designed to ensure in-situ repair in emergency situations and in difficult-to-access locations.

    It’s wheeled and lightweight for easy transportation and offers a flange face corrosion and repair solution that requires no hot works or machining.

    The Metal Compound the kit includes is a 100% solids, no VOCs, no free isocyanates compound. It can be applied in as little as 20 minutes and offers a full cure in around 8 hours. And it cures to provide excellent resistance against a wide spectrum of chemicals including alkalis, acids and solvents.

    SPEAK TO OUR SURFACE SOLUTIONS EXPERTS TODAY

    Call  +44(0)  1698  591635

    Or complete the form below and we will respond to your enquiry.

       

       

      Or Call Us On +44(0) 1698 591 635

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